Spinneret Mattress Extrusion Forming Production Line

Introduction for Spinneret Mattress Application:

Spinneret Mattress is a cleanable cushioning material and has excellent durability. The fibers are arranged in a complex three-dimensional structure. This Spinneret Mattress looks like instant noodles made of a piece of white plastic.

Characteristics: Air permeability, cushioning properties, water permeability, durability, antimicrobial and safety, etc. Spinneret mattress and pillow due to good air permeability, perspiration will reduce when sleeping at night. Because of its good cushioning, we can still maintain good comfort when they sleep in different sleeping postures.

In addition, spinneret mattress is widely used in the medical and health industry. Since it is easy to clean, it conforms to SEK international standard and can effectively inhibit bacterial production. Due to its durability, spinneret mattress has been widely used in transportation industry, such as N700 series Shinkansen train seat cushions in Japan, as well as car and motorcycle seat cushions.

Spinneret Mattress Characteristics:

Introduction for Spinneret Mattress Application:

Spinneret Mattress Development Direction:

Polymer Spinneret Mattress Production Characteristics:

New generation of "O" shape spinneret: The previous generation of spinneret used "C" shape spinneret structure, spinneret will produce cracks, resulting in unstable product characteristics, CENMEN concentrated technical force, after repeated tests, developed a new type of "O" spinneret, to solve the long-standing industrial technical problems.

Automatic Water Tank Forming Machine: The operation of the previous generation of products is quite complicated when the water tank is pulled. After improvement, the automatic tablet pressing device is added, which greatly reduces the traction operation of the water tank and makes it more convenient to use.

Fully automatic stacking device: Compared with the previous generation of inclined stacking rack, the new generation of production line adopts servo control stacking device, adding man-machine interactive visual touch screen operation interface, which is easy to operate and does not require a lot of manpower.

High-quality electrical components: ABB frequency conversion control greatly saves the energy consumption of the production line. Compared with the common AC production line, ABB's high stability is also one of the advantages of the production line; Schneider contactor, French industrial pioneer enterprise, the world's top electrical enterprises, high-quality electrical components ensure the high efficiency of the production line. Stable operation; Siemens PLC controller, reliable, easy to operate, flexible is the advantages of Siemens PLC programmable controller, in different environments, has excellent performance.

Servo control system: The conveyor and stacking device of this production line all adopt servo control system, which makes the whole machine run more energy-saving and efficient.

Double touch screen visual control system:

The core extruder equipment includes parallel twin screw compounding extruder, reciprocating

compounding kneader, double rotor compounding extruder, SCP high viscosity self cleaning

reactor and large capacity devolatilizer, etc.

At the same time, based on the above main extruder, the design and manufacture of a

complete set of compounding pelletizing production line equipment and compounding

extrusion forming production line equipment can be realized. It is mainly used in the fields

of engineering plastics, modified plastics, wire and cable materials, rubber, packaging,

building medical chemical industry, chemical fiber textile, household appliance and other

industries (see the application case for details).

The existing factory area of the company is 46500 m2 (of which the parent company is

38000m2, and the subsidiary (Nanjing Cenmen) is 8500m2), The core parts and system

of the extruder are designed and manufactured by the company, such as barrel, screw,

gear box, etc. The company has advanced NC machining center, NC screw grinder,

CNC machine tool and other machining equipment. Equipped with Swiss imported

three-coordinate detector and Japanese imported spectral detector and other

advanced inspection and testing equipment. There are complete quality control means

and system from processing to testing, which fully ensure the stability and reliability of

product quality.

The extruders produced by Cenmen company are exported to nearly 40 countries, such as

Germany, Russia, belarus, Japan, Korea, Israel, Ukraine, magiddon, Iran, Thailand, Indonesia,

Brazil, India, Mexico, South Africa, etc.